One Hour Zirconia Disc Rapid Sintering Solution - Lodden Dental

Zirconia Rapid Sintering Solution

Achieve Faster Zirconia Production Without Compromising Quality

The Lodden Dental Fast Sintering Solution integrates advanced zirconia materials with a dedicated high-performance sintering furnace, creating a streamlined workflow for modern digital dentistry.

From single-unit restorations requiring ultra-fast turnaround to high-volume batch production, this complete solution delivers exceptional speed, reliable aesthetics, high flexural strength, and consistent sintering performance. Every component is engineered to work together, enabling predictable results while maximizing operational efficiency.

  • Complete fast-sintering workflow from zirconia block to final restoration
  • Ultra-fast sintering from as little as 48 seconds
  • High-strength zirconia materials up to 1300 MPa
  • Natural translucency up to 57%
  • Flexible shade, thickness, and disc options
  • Batch sintering capacity up to 120 restorations
  • Metal ion-free sintering environment
  • Optimized for modern CAD/CAM zirconia production

Overview

Lodden Dental Image Lodden Dental Image Lodden Dental Image
Model 3D Pro Rapid 4D Pro Rapid 4D Turbo
Strength 800-1200MPa 700-1200MPa 800-1300MPa
Translucency 43%-49% 43%-57% 43%-57%
Layer 5 Layer 8 Layer 8 Layer
Size 98mm,95mm,AG
Thickness 10mm,12mm,14mm,16mm,18mm,20mm,22mm,25mm,30mm
Shades VITA16+BL1,BL2,BL3,BL4 A1,A2,A3,A3.5,B1,B2,BL1,BL2,B3
Sintering Times 1 unit 110mins 60 mins 48 mins
1-3 units 110 mins 95 mins 90 mins
4-14 units / 210 mins
Max Temp. 1 unit 1550°C
1-3 units 1550°C
4-14 units / 1530°C
Notice:

When using the standard sintering curve, the 3D Pro Rapid and 4D Pro Rapid can be used to fabricate bridges with four or more teeth. However, when using the fast-sintering curve, they cannot be used to fabricate bridges with four or more teeth.

The Complete Fast Sintering Workflow

Lodden Rapid Sinteirng Zirocnia Blocks

Step 1: Mill with Lodden Fast Sintering Zirconia Blocks

Choose the zirconia material that best matches your restorative requirements, balancing strength, translucency, aesthetics, and production speed.

Step 2: Pre-Dry and Sinter with Lodden HeyTemp T1S

The integrated pre-drying and fast-sintering workflow helps ensure stable, crack-free processing while significantly reducing turnaround time.

Lodden HeyTemp T1S Fast Sintering Furance
Final and delivery

Step 3: Finish and Deliver

Obtain high-quality zirconia restorations with predictable strength, natural aesthetics, and efficient production cycles.

Lodden HeyTemp T1S Fast Zirconia Sintering Furnace

The HeyTemp T1S combines rapid heating technology, contamination-free sintering, and large-volume production capability in a compact and intelligent system.

Features

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HeyTemp TS Series Zirconia Sintering Furnace - T1S
  • Advanced silicon carbide 4+1 heating system
  • Heating element lifespan up to 300 firing cycles
  • Maximum temperature of 1550°C
  • Fast sintering mode with up to 2800W power output
  • Sintering cycles as short as 1 hour
  • Built-in Lodden zirconia sintering programs
  • 42 customizable sintering programs
  • Three-layer crucible design for up to 120 restorations per cycle
  • Metal ion-free sintering environment
  • Supports bare zirconia sintering
  • Integrated pre-drying mode to reduce moisture-related cracks

Lodden ZirArt 3D Pro Rapid Fast Sintering Zirconia Block

3DPRO Rapid
Designed for applications requiring a balance of strength, aesthetics, and rapid production.
  • Flexural strength: 800–1200 MPa
  • Translucency: 43–49%
  • 5 layer gradient structure
  • 20 shade options including VITA 16+BL1+BL2+BL3+BL4
  • Thicknesses from 10 mm to 30 mm
  • Available in 98 mm, 95 mm, and AG discs
  • Fast sintering for 1–3 units in as little as 110 seconds
  • Maximum sintering temperature: 1550°C
Notice: When using the standard sintering curve, the 3D Pro Rapid and 4D Pro Rapid can be used to fabricate bridges with four or more teeth. However, when using the fast-sintering curve, they cannot be used to fabricate bridges with four or more teeth.

Lodden ZirArt 4D Turbo Fast Sintering Zirconia Block

Lodden ZirArt 4D Turbo Dental Zirconia Block

Engineered for users seeking exceptional speed while maintaining strength and natural translucency.

  • Flexural strength: 800–1300 MPa
  • Translucency: 43–57%
  • 8 layer gradient structure
  • 9 popular shade options
  • Thicknesses from 10 mm to 30 mm
  • Available in 98 mm, 95 mm, and AG discs
  • Single-unit sintering in as little as 48 seconds
  • 1–3 units sintered in as little as 90 seconds
  • Multi-unit restorations sintered in as little as 210 seconds
  • Maximum sintering temperature: 1550°C

Lodden ZirArt 4D Pro-Rapid Fast Sintering Zirconia Block

Lodden ZirArt 4D Pro Rapid
An advanced multilayer zirconia solution delivering excellent translucency and efficient production cycles.
  • Flexural strength: 700–1200 MPa
  • Translucency: 43–57%
  • 8 layer gradient structure
  • VITA16+BL1+BL2+BL3+BL4, 20 shades optional
  • Thicknesses from 10 mm to 30 mm
  • Available in 98 mm, 95 mm, and AG discs
  • Single-unit sintering in as little as 60 seconds
  • 1–3 units sintered in as little as 95 seconds
  • Maximum sintering temperature: 1550°C
Notice: When using the standard sintering curve, the 3D Pro Rapid and 4D Pro Rapid can be used to fabricate bridges with four or more teeth. However, when using the fast-sintering curve, they cannot be used to fabricate bridges with four or more teeth.

Why Choose Lodden Fast Sintering Solutions?

Faster Turnaround

Reduce zirconia processing times from hours to minutes or even seconds with optimized fast-sintering technology.

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Complete System Compatibility

The furnace and zirconia materials are developed to work together, supporting predictable sintering performance and consistent restorative outcomes.

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High Strength and Natural Aesthetics

High Strength and Natural Aesthetics

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Increased Production Efficiency

Process up to 120 restorations in a single firing cycle while maintaining workflow consistency.

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Cleaner Sintering Environment

The metal ion-free furnace design helps preserve restoration appearance and minimizes contamination risks.

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Flexible Material Portfolio

Choose from multiple multilayer zirconia options with varying strength, translucency, and shade configurations to meet diverse restorative requirements.

Ready to Accelerate Your Zirconia Workflow?

Contact Us Today to Learn More About the Lodden Dental Fast Sintering Solution.

Get product specifications, pricing information, and expert recommendations tailored to your zirconia production requirements.

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